Day two of the disassembly begins, and I must admit, I made a bit of an error.
I'd left the manual which tells me how to disassmble everything at home, a 3 hour drive away. Not the best start but oh well.
First things first I felt like draining the engine oil. After all its been a while since I was covered in the stuff. Got the thing up on axle stands, you can just see axle stand number 3 in the middle. Its not actually sitting on that one, its just an added precaution becuase I really didn't want to die by Mazda.
Leaving it to drain I got to work removing the bonnet and pop up headlamps. Gingerley I reconnected the battery to raise the headlamps so they could be removed, hoping all the time that the infernal aftermaket alarm didn't go off. It seemed to like going off just to make me jump, which was why I pulled the battery out in the first place.
The bonnet was a piece of cake, just 4 bolts. The pop up lights were another story. How Mazda manage to make everything be in the way of everything else I will never know, but eventually me and my companion for the day managed to get the bleeders off.
Next came the radiator. First it had to be drained, and a large quantity of suspicous smelling bright green crap came out. I'm assuming this is just anti-freeze.
Next the pipes had to come off. Now these pipes have probably never come off in 17 years, so they were rock hard and completely unmovable. I didn't have time to be dictated to by a radiator pipe so out came the stanley knife and they were quickly removed.
And we tried and failed to remove the front bumper. Without the aid of the manual we just couldn't find all of the bolts to undo it, not to mention the fact that most of the ones we did find were so corroded they either snapped clean off, or will have to be drilled out next time I'm there.
This is a catalogue of my attempt at building a Lotus 7 type kit car from a Mazda MX-5. The car will be made from a tubular space frame chassis which I am far too incompetent to weld myself, and the engine, gearbox, differential and brakes ect from the MX-5. So far my companions in this task are fellow novices James Marston, Elliot Newman and Matthew Potticary. And my dad, but he's no novice.
Monday, 29 August 2011
Saturday, 6 August 2011
Day One
Today I start to disassemble my donor car with the aid of a trusty companion, and The Mazda MX-5 1.8 Enthusiast's Workshop Manual by Rod Grainger.
As you can see the garage I'm using to work on it isn't exactly huge, but it keeps the rain off.
The roll bars came off without too much hassle, and sold for £90 on eBay after about an hour, so no complaints there.
After a day of toil, it ended up with no doors, no roof, no boot lid, no petrol and no roll bars. Not a bad first day I think. Cramming that lot in the boot of my fiesta was a bit of a mission, still I didn't have to fill up for the 150 mile drive home which was nice.
As you can see the garage I'm using to work on it isn't exactly huge, but it keeps the rain off.
The roll bars came off without too much hassle, and sold for £90 on eBay after about an hour, so no complaints there.
After a day of toil, it ended up with no doors, no roof, no boot lid, no petrol and no roll bars. Not a bad first day I think. Cramming that lot in the boot of my fiesta was a bit of a mission, still I didn't have to fill up for the 150 mile drive home which was nice.
Subscribe to:
Posts (Atom)